Laboratory Testing (LTI)
Services

Cyclic Corrosion Testing

Advanced cyclic corrosion testing designed to simulate real-world environmental conditions and evaluate coating system durability.

What is Cyclic Corrosion Testing?

Cyclic corrosion testing is an advanced corrosion evaluation method that simulates real-world environmental exposure through repeated cycles of salt spray, humidity, drying, and temperature variation.

Compared to traditional salt spray testing, cyclic corrosion testing more accurately reproduces real service environments and is widely used for automotive and OEM component validation.

Capabilities

Laboratory Testing (LTI) performs advanced cyclic corrosion testing to evaluate coating durability, plating performance, and corrosion resistance under controlled environmental cycling conditions.

  • Multi-stage cyclic corrosion exposure testing
  • Programmable environmental chamber cycles
  • Salt spray, humidity, and dry cycle exposure
  • Testing per automotive and OEM specifications
  • Evaluation of plated, coated, and painted components
  • Corrosion rating per specification requirements

Typical Applications

Industries rely on cyclic corrosion testing to evaluate coating performance and corrosion protection under simulated real-world service conditions.

  • Automotive components and assemblies
  • Fasteners and plated hardware
  • Structural steel and coated components
  • Aerospace and defense coatings
  • Industrial equipment exposed to corrosive environments

Test Parameters

Cyclic corrosion testing is conducted using programmable environmental chambers designed to simulate multiple environmental conditions within a single test cycle.

  • Alternating salt spray, humidity, and drying cycles
  • Controlled chamber temperature and humidity conditions
  • Exposure cycles ranging from several days to multiple weeks
  • Evaluation per OEM and industry corrosion rating standards
  • Custom protocols per specification requirements

Specifications

Common Cyclic Corrosion Standards

  • ASTM G85 Annex A5 (Prohesion)
  • ASTM G85 Annex A3 (SWAAT)
  • ASTM D5894
  • SAE J2334

Automotive OEM Specifications

  • GM9540P
  • GM GMW14872
  • Ford CETP 00.00-L-467
  • Chrysler LP-463PB
  • Volvo ACT I / ACT II

Why Cyclic Corrosion Testing

Traditional salt spray testing exposes materials to a constant saline environment. Cyclic corrosion testing introduces repeated environmental changes including wetting, drying, and humidity exposure that more accurately simulate real-world corrosion mechanisms.

These protocols are commonly required by automotive manufacturers to validate corrosion protection systems and ensure long-term component durability.

The LTI Advantage

Laboratory Testing (LTI) provides comprehensive corrosion testing services including salt spray testing, cyclic corrosion testing, and environmental durability testing to support automotive, aerospace, and industrial customers.

  • “We appreciate the personalized service”

    LTI has provided excellent customer service throughout several projects, adjusting their standard practices to accommodate specific requests of the customer. The employees involved have been helpful and responsive, we appreciate the personalized service.
  • “LTI truly cares about their customers”

    LTI has been a trusted partner with unmatched customer service, dependable deliveries, and excellent quality in mechanical and ultrasonic testing for many years. The entire team at LTI truly cares about their customers and I look forward to working with them for a long time.
  • “LTI rocks!”

    I wanted to thank you guys for really coming through for us. You guys were relentless responding to our requests. LTI Rocks!
  • “There has not been a single incident where LTI disappointed me”

    It was truly a pleasure to work with you and your team at LTI, and I will always cherish the friendship we have developed over the years. I can honestly say there has not been a single incident where LTI disappointed me.
  • “Really appreciate your on-time turn-around of data”

    I just wanted to take a moment here to thank you and LTI team for making it a great year for us. I have been recently getting great feedback on the data that I compiled for our project. And needless to say – the only reason I was able to accomplish this was for your timely testing of all the 100s of coupons I had this year. It all so beautifully played out. Really appreciate your on-time turn-around of data, even though I sometimes make it hard for y’all, haha! And also your very prompt responses to my every question. It has been great working with you all this past year and looking forward to the new year. Thank you once again! Heads-up – we have a ton of samples that will be coming your way in the new year!
  • “We were able to get the approval we needed in time.”

    I cannot thank you and your team enough for giving our needs your top attention. Thanks to the preliminary reports we received from you this morning, we were able to get the approval we needed in time.
  • “Thanks so much!”

    Just wanted to recognize you and the lab for getting these plate specimens done on time under short notice. Thanks so much!
  • “Each and every one of you is a rock star in our book!”

    I and my entire high-maintenance crew would like to thank you and your whole crew for getting us the results on our last-minute expedite today … each and every one of you is a rock star in our book!
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